Everett and Seattle, Washington
CNC Manufacturing in Everett, Washington: Custom Plastic Enclosures Near Seattle
Toolless Plastic Solutions machines, bends and assembles custom plastic enclosures in a 13,000 square foot shop in Everett, 20 miles north of Seattle. Engineers across the Puget Sound region can send CAD in the morning and talk to the engineer running their job the same day.
The shop
A plastic enclosure manufacturer in Seattle's backyard.
The facility at 2202 100th St SW in Everett holds every step of CNC manufacturing under one roof: seven CNC milling machines, custom V-groove table saws, computerized thermal benders, assembly stations, two digital UV printers and a quality-control lab. Nothing is sent out for machining or bending, which is why a prototype takes 3 to 21 working days and a design change is a program edit.
We have been building enclosures in Washington since 1998, and in 2012 we acquired PEI, a Washington enclosure maker with roots back to 1993. The majority of the team has been here more than ten years. The quality system is certified to ISO 9001:2015. See the facility page for a walk through the floor, or read the company history.
Custom plastic fabrication in Washington
What a local shop changes for a Puget Sound engineering team.
Distance matters most during the prototype loop, when a part in hand answers more questions than a rendering.
Drive up with the board
Bring the PCB, the display and the cable harness to Everett and sit down with the engineer who will model the enclosure. Fit questions get answered at the bench rather than over three rounds of email.
Pick up prototypes
Prototype and short-run parts can be collected at the shop during business hours, Monday to Friday, 7am to 5pm Pacific. Production releases ship from Everett to customers across the United States, Canada, Australia and beyond.
Iterate at CNC speed
A revised cutout or a taller boss is reprogrammed, cut and bent without new tooling. Teams in Seattle, Bellevue, Redmond, Bothell and Everett can run several design iterations in the time a mold takes to quote.
Regional work
Enclosures for the region's electronics, medical and retail technology.
The Puget Sound region builds aircraft systems, medical devices, retail technology and connected hardware, and much of it needs a cosmetic plastic housing in the hundreds or low thousands. Toolless has produced custom enclosures for Amazon's Just Walk Out technology and, in 2020, 500 ventilator housings in two weeks for Ford's COVID-19 ventilator program. Medical device housings have been part of the work since 1994. Every one of those jobs ran on the same equipment and the same program-driven process, from a single prototype to a blanket order released in three-week cycles.
- Instrument, kiosk, point-of-sale and display enclosures in the portfolio
- Medical device housings for surgery rooms, sleep diagnostics and respiratory equipment
- Single-board computer cases for Raspberry Pi, BeagleBone and Arduino products
- Custom parts: bezels, brackets, covers, panels and bins
Visit or call
CNC manufacturing in Everett, WA: visit or call.
The shop sits in south Everett, in Snohomish County, a short drive from Interstate 5 and Paine Field. Visitors are welcome by appointment during business hours. Send drawings ahead of time through the CAD upload form so an engineer can review them before you arrive.
- Address
- 2202 100th St SW, Everett, WA 98204
- Phone
- 425-493-1223
- sales@toolless.com
- Hours
- Monday to Friday, 7am to 5pm Pacific
- From Seattle
- About 20 miles north on Interstate 5
Our facility
Mills, saws, benders, printers and the quality lab, room by room.
Tour the facilityContact us
Phone, email and a short form that reaches an engineer, not a call center.
ContactBeyond Washington
More than 50 customers in Canada and weekly shipments to Australia.
InternationalCase studies
Just Walk Out, the Ford ventilator program and other projects built in this shop.
Read the case studiesRelated
Keep reading.
Custom plastic enclosures
The core product: a housing built to your board without a mold.
Custom enclosures
Manufacturing process
Ten steps from flat sheet to inspected enclosure.
The process
Fast turnaround
Prototypes in days, production releases three weeks after PO.
Lead times
Testimonials
What engineers and purchasing managers say after a project.
Read themQuestions
Working with a local enclosure shop, answered.
Where is Toolless located?
At 2202 100th St SW, Everett, WA 98204, in Snohomish County about 20 miles north of Seattle. The shop is open Monday to Friday from 7am to 5pm Pacific, and the phone number is 425-493-1223.
Do you serve customers outside the Seattle area?
Yes. Most customers are elsewhere in the United States, and we ship regularly to Canada, Australia, Mexico, South Africa, France and South America. Local customers gain the option of visiting and collecting parts; the process and the pricing are the same everywhere.
Can I visit the facility before placing an order?
Yes, by appointment during business hours. Bring the board or the product if you can, and send any drawings ahead through the CAD upload form so an engineer can review them before the meeting.
Is everything made in Everett?
Yes. Design, CNC machining, V-groove scoring, thermal bending, insert installation, solvent bonding, digital printing, EMI coating and inspection all happen in the Everett facility under an ISO 9001:2015 quality system.
Start your enclosure
Send the board. We’ll send the box.
Quotes come from an engineer, not a form robot. Attach CAD, photos or a sketch and we reply within one business day.